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  • Job reference: RMS0175867

Operations manager

  • Sector: Oil & Gas
  • Location: Atyrau
  • Job type: Permanent
  • Date posted: 07/02/2017
  • Duration: 1 year
This vacancy has now been filled.

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The Role:
Manage the overall steel fabrication operations at the factories by offering technical and commercial leadership to perform as a separate Profit Center (SBU).
Be responsible for the Balance Sheet of the SBU including preparation of operational & development budgets.
Fully familiar with all types of advanced steel fabrication machineries like CNC machines and modern welding technology including automatic welding machines.
Conduct periodical production review meetings and prepare MIS reports for executive management.
Oversee the activities relating to setting-up a new modern factory.
Familiar with advanced production software.
Wherever possible, ensure full usage of already installed software in all production planning and cutting drawings and arrange training of personnel.
Capable of identifying costs such as indirect, direct, fixed, variable, capital etc in order to arrive at actual unit cost of production for all processes involved in the steel fabrication operations in consultation with Accounts Department so that preparation of estimates for both internal and external clients can be facilitated.
Capable of guiding the team in the preparation of offers/ quotations to clients, participation in the tenders and following up on enquiries to convert them into work orders.
Incumbent should also be familiar with international standards such as ASTM, ASME, ANSI, API etc., governing different aspects of steel fabrication and also production machinery, equipment and machine tools handling.
Familiar with computerized and user-friendly tracking system and material management at the factory shop floor including material traceability systems and inventory management.
Standardize an appropriate organization structure for all site to enhance efficiency and develop roles and responsibilities for all employees.
Able to guide the team of workshop managers, production planning engineers, supervisors and technicians in process improvement techniques and continuous improvement programs.
Achieve monthly production targets and meet the delivery requirements of various project sites and establish productivity norms for various processes to monitor productivity.
Monitor and control costs as per the approved budget to achieve profitability targets
Propose improvement schemes for enhancing current production processes, control wastes, minimize reworks & defects and maintain high quality standards as demanded by the clients.
Conduct regular field visits and follow-up with the fabrication teams at various project sites.
Familiar with all aspects of steel fabrication factory management including manpower & material planning, process optimization and adoption of industry best practices etc.
Implement Safety Policies of the company and provide safety training for all employees at the factories to ensure all organization policies, rules and regulations are strictly followed and ensure all employees are working in a safe environment.
Ensure the effectiveness of already implemented ISO based Quality Management System in all operations and activities.
Coordinate with QA & QC department in assessing the quality issues, conduct root-cause analysis and implement preventive and corrective actions.
Implement factory maintenance program covering preventive, shut down & predictive maintenance of all factory equipment and machineries to achieve maximum utilization of production capacities.
Review the present documents relating to production processes, procedures and policies and amend them as necessary to enhance the overall efficiency and profitability of the business.
Coordinate with the senior executives and project managers of the Operations Department in order to cater to their priority production requirements and plan production schedule and forecasting.
Well-versed with all major steel fabrication operations and develop further company's present capabilities: All types of welding, testing, surface treatment such as sand & grit blasting, painting, powder coating & galvanizing etc. all types of steel pipe & support fabrication, vessels, structural steel & plate fabrications, especially relating to oil & gas and petrochemical industries.
Acquire, motivate and develop the team including recruitment of additional personnel and organizing mentoring and job-specific training in consultation with HR department.

About Fircroft:
Fircroft has been placing people in specialist technical industries for approaching half a century, focusing on mid to senior level engineers for contract and permanent roles worldwide. By applying for this job you give consent for Fircroft to contact you, via email & telephone, to discuss your application along with future positions and Fircroft's services.

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