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  • Job reference: RMS0130832

Reliability Engineer

  • Sector: Engineering
  • Location: Indonesia
  • Job type: Permanent
  • Date posted: 04/09/2013
This vacancy has now been filled.

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The Company:
A leader international producer of food, agricultural, financial and industrial products and services company.

The Role:
Asset reliability
- (a) Deploy RCM principles
(b) To be able to use the RCM methodology to determine the right maintenance requirements.
- (a) Manage and lead RCM or FMEA processes with cross-functional disciplines.
(b) To determine function, capability, functional failure modes, probability of failure, clarify impact/severity and identify acceptable risk.
- (a) Review repetitive failures and conduct inspections of the plant facilities. Manage and be the leader of the RCFA process within Maintenance organization, keep the initiative alive and train personnel.
(b) To develop improvement ideas, together with technicians and Maintenance Planner. To increase the capabilities in line with new technologies and to increase a culture focused on solutions based on basic causes.
- (a) Analyse bad actor list of the assets and facilitate solutions.
(b) To improve plant reliability, optimize plant throughput and reduce avoidable maintenance costs.
- (a) Lead, organize and report downtime meetings.
(b) To increase the capabilities in line with new technologies and helps to develop a culture focused on solutions
Asset Management Program / P(d)M Program
- (a) Take ownership of and lead / review the Criticality Assessment of all (new) assets. Based on the results, determine the functional failures and pro-active work (Predictive Maintenance (PdM) and Preventive Maintenance (PM) to prevent those from happening.
(b) To make sure each asset is monitored and maintained according to the right priority and criticality.
- (a) Responsible for monitoring, improving and reporting Asset Health.
(b) Asset Health is an indicator for asset reliability of the plant. Good Asset Health results in a more reliable plant (less downtime, higher throughput), better efficiency of maintenance costs and results in doing less failure maintenance and doing more pro-active maintenance
- (a) Coordinate all PdM contracts for agreed results.
(b) To measure and secure an upward trend of the Asset Health. To identify and implement opportunities for improvement of the Asset Health.
- (a) Conduct/coordinate training in PdM technologies/issues for (new) personnel.
(b) To maintain the PdM process and personnel up to date.
- (a) Communicate all P(d)M issues to the Maintenance Manager and being the team-leader for appropriate actions.
(b) To make sure management is informed and can follow up.
- (a) Responsible for developing P(d)M plans/schedules for equipment that must be based on RCM methodology. Being the team-leader for technicians and the Maintenance Planner in the reliability process.
(b) To establish the required maintenance needed to preserve asset function.
- (a) Responsible for updating and improving the P(d)M program and update current P(d)M plans/schedules in Asset Management System. Review the P(d)M program if there are changing conditions.
(b) To establish cycles of refinement and a sustainable reliability process.
- (a) Report KPI’s monthly
(b) To trend improvements of assets on performance.
Critical Inventory optimization
- (a) Responsible to identify critical spares
(b) To ensure the right critical spares are available when needed
- (a) Identify pro-active work to preserve condition of critical spares
(b) To ensure critical spares are in good condition when needed.
Work execution and improvement process
- a) Review of all new work order requests for planning and scheduling with the Planner.
(b) To investigate scope of work orders and prioritize work orders to be scheduled.
- (a) Provide pro-active work (PdM and PM) input to the scheduling function
(b) To enable scheduling of pro-active work.
- (a) Evaluate completed work to identify the effectiveness and results.
(b) To refine future pro-active work and address required follow up work.

Essential Skills / Qualifications:
• Bachelor’s degree in engineering or equivalent knowledge.
• Good knowledge of Maintenance process and activities.
• Advanced computer skills.
• Extensive knowledge of Maintenance Management System
• Minimum 5 years maintenance experience.
• Fluent verbal and written English.
• Understanding operating context of site assets / process systems
• Working and practical knowledge applicable PdM technologies such as: Vibration Analysis, Oil Analysis, Infrared, Ultra Sound, and Motor Circuit Evaluation
• Working knowledge of Maintenance Management systems.
• Conversant with RCFA.
• Conversant with RCM / FMEA.
• Develop and conduct trainings/toolboxes (concerning P(d)M Maintenance).
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